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Bad REBOUND STRAPS and rear leaf springs -- FT-023

At 08:45 PM 1/30/05 -0500, Steven Clarke wrote:
".... having to use my forklift to hold my frame down so I could jack up my new Moss Motors leaf springs so that the rebound straps could be fitted. The leaf springs seem to have too much arc to them. .... Once all was hooked up, we lowered the rear end and as soon the jack was down the springs caused the rebound straps to completely split across the top on both sides."
Leaf spring relaxed with broken rebound strap

The new leaf springs currently available have too much arch, which can cause the rear of the MGA to sit more than an inch too high (and sometimes a lot more). This problem has been around since at least 1989. I haven't seen much change in that situation in recent years, except that some springs are more "too tall" than others. But that's a subject for another time.

The original rebound strapes were made of thick woven cotton web strap, looped and heavily stitched at the ends. These were originally plenty strong to serve the purpose for many years, but they were also prone to rot with time and would ultimately break. The ultimate failure could be either a break in the center or a split out at one end. Any MGA today either had these straps replaced or needs to have them replaced.

Bbroken rebound strap
(Click for larger images)

Bbroken rebound strap For decades (at least since 1977) the replacement parts have been fabricated with similar web strap but also molded with a heavy rubber jacket for environmental protection and durability. I have a set of these on my car for nearly 20 years and 200,000 miles on the road, and they are holding up just fine. But some recent issue parts are apparently much weaker. These are probably made with much thinner webbing, and the thick rubber cannot make up for the lost strength.

Moss Motors does know about the faulty rebound straps and is (presumably) pursuing a solution. I will post another note here if/when there is any news.

Addendum March 9, 2005:

At 03:01 PM 3/9/06,Kelvin Dodd from Moss Motors wrote:
>At the time a number of straps were cut apart and inspected. They were found to have inadequate reinforcing. They were shipped back to the supplier in the UK.
>
>Another supplier was contacted and their product tested. Their straps still stretched more than we think they should, but did have reasonable reinforcement and did not break when installed.
>
>Unfortunately there are no specs that we can find of how elastic the original straps were, so it is difficult to determine whether the new ones are within spec or not.
>
>Kelvin.

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